1Symptom
Dissolved oxygen in one or more aeration zones runs below setpoint (often below 1 mg/L) for hours at a time, usually at the afternoon or evening peak, or in the first zone of a plug flow basin. Blowers may be near full output.
2Check first
- Verify the DO probe: clean it, compare to a calibrated handheld meter, and check the probe location.
- Check blower output and header pressure. Are all blowers available? Is any valve stuck?
- Look for diffuser problems: boils, coarse bubbling, or a rising header pressure over months (fouling).
- Check the loading: influent BOD, ammonia, return streams such as centrate, and hauled waste.
- Check MLSS. Higher MLSS increases oxygen demand from endogenous respiration.
3Possible causes
- Aeration capacity limited: blower out of service, fouled diffusers, broken header or leaking piping.
- Load higher than design, or a slug load.
- Centrate or filtrate return at the same time as the daily peak.
- Control problem: DO setpoint, valve tuning, most open valve logic or ammonia based control limits.
- High temperature (lower oxygen saturation).
4Next investigation
- Calculate the oxygen requirement and compare it with available air.
- Plot DO and airflow per grid on the same chart to see which grid limits.
- Schedule dewatering so centrate returns at low load, if possible.
5Corrective actions
- Restore blower capacity and fix leaks. At White River WRRF, one blower out for a week dropped average DO to about 1.0 mg/L and started low DO filaments.
- Shift air to the starved grid; check valve positions.
- Reduce MLSS gradually if it is higher than needed.
- Clean or replace fouled diffusers based on header pressure and a dynamic wet pressure test.
- Equalize or meter return streams and hauled waste.
6When to call for help
- DO stays below 0.5 mg/L for more than a few hours, or ammonia starts to bleed through.
- Blowers are surging or tripping.
Make one change at a time, record it, and follow your plant procedures and permit. If you suspect a toxic discharge, a safety hazard or a permit violation, notify your supervisor right away.
This guide also appears on ActivatedSludge.com, our consulting site. Results are for training and operator use; always follow your plant’s procedures.
