1Symptom
Secondary clarifier blanket depth increases from its normal range (at White River WRRF, 1 to 3 ft) to 4 ft or more, either gradually over days or quickly during peak flows. At worst, solids reach the weirs.
2Check first
- Measure the blanket in every clarifier with a core sampler or sludge judge at the same time of day.
- Check SVI trend and settleometer appearance.
- Check RAS flow per clarifier and RAS concentration.
- Check flow split: are all clarifiers getting equal flow and solids?
- Check MLSS and influent flow trends.
3Possible causes
- Thickening overload: too much mass for the clarifier area and the current settleability.
- RAS rate too low, or a RAS pump or line problem.
- Rising SVI.
- High MLSS from under-wasting.
- Unequal flow split.
- Hydraulic overload during wet weather.
4Next investigation
- Run the state point tool with current SVI, flow and RAS.
- Calculate solids loading rate on the clarifiers.
- Compare the measured RAS concentration with the predicted value from a mass balance.
5Corrective actions
- Increase RAS to move the underflow line below the flux curve. At White River WRRF, RAS was raised from 4.0 to 5.2 MGD during the September storm.
- Increase wasting gradually to bring MLSS down if inventory is high.
- Put any standby clarifier in service.
- Fix the flow split.
- Address the SVI cause.
6When to call for help
- Blanket is within 2 ft of the weirs.
- A storm is forecast and you are already near capacity.
Make one change at a time, record it, and follow your plant procedures and permit. If you suspect a toxic discharge, a safety hazard or a permit violation, notify your supervisor right away.
This guide also appears on ActivatedSludge.com, our consulting site. Results are for training and operator use; always follow your plant’s procedures.
